Precision Torque Alignment System

Precision Torque Alignment System enables safe, accurate wellhead tooling refurbishment.

A leading wellhead systems provider in the oil and gas industry required a safer, more precise method to refurbish tubing heads and Christmas trees.

The process involves threading and unthreading large, high-value components—including isolation sleeves and Enhanced Horizontal Christmas Trees (EHXT) assemblies—where even slight misalignment can:

• Damage threads
• Compromise sealing integrity
• Lead to costly rework or equipment failure

Additionally, the customer needed to:

• Handle extreme torque loads
• Maintain precise alignment with a rotating turntable
• Provide operators with real-time visual confirmation
• Integrate into an existing high-capacity inspection stand

Autoquip engineered a custom torque wrench lift system designed specifically for high-precision threading applications in wellhead refurbishment.

At the core of the solution is a lift-integrated torque system that synchronizes vertical motion, rotational control, and fine positioning with the customer’s turntable and tooling.

Key Features & Capabilities:

Precision Alignment Control

• Lift platform designed to maintain exact alignment with turntable axis
• Integrated X-Y positioning controls for fine adjustment
• Critical for preventing thread damage during engagement

Float Mode for Threading Operations

• During threading/unthreading, the lift enters float mode
• Allows vertical movement to be driven by the threading process itself
• Prevents binding and reduces stress on components

High Torque Performance

• 35,000 ft-lb continuous torque
• 86,000 ft-lb momentary torque
• Enables handling of large, heavy-duty threaded connections

Air Spring Cushioning System

• Built-in air springs provide controlled compliance
• Cushions contact when mating isolation sleeve to EHXT
• Rechargeable via standard shop air after extended downtime

Integrated Visual Verification

• Alignment verified using customer-supplied GoPro and iPad
• Gives operators real-time confirmation of thread engagement
• Reduces risk of cross-threading

Advanced Operator Controls

Ergonomic control pendant includes: Emergency stop (E-Stop), Mode Selector, Directional Controls, X/Y Axis Adjustments

Safety & Motion Control

• Anti-coast hydraulic feature stops movement immediately when controls are released
• Ensures precise positioning and operator safety

System Specifications

• Vertical Travel: 24 inches
• Lifting Capacity: 4,000 lbs
• Torque Output: 35,000 ft-lb (continuous), 86,000 ft-lb (momentary)
• Inspection Stand Integration: Rated: 350,000 lbs.
• Suitable for outdoor storage (covered recommended)

AQ Project#

151636

Improved Thread Integrity

• Precise alignment and float functionality significantly reduce the risk of thread damage on high-value components.

Enhanced Operator Confidence

• Real-time visual feedback combined with intuitive controls allows operators to perform complex threading operations with greater accuracy.

Increased Process Efficiency

• Integrated torque and lift system eliminates the need for multiple setups, reducing handling time and improving workflow.

Safer Operation

• Controlled motion, anti-coast hydraulics, and E-stop functionality enhance overall safety in a high-risk application.